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HardHatCalc

Post Size Calculator

Use this deck post size calculator to find the right cross-section. Enter load, height, and species to get 4x4, 4x6, or 6x6 per IRC tables.

Total axial load on the post. Use tributary area x total PSF to calculate.

Height from top of footing to underside of beam. Taller posts need larger cross-sections.

Pressure-treated SYP is the most common deck post material.

Notching reduces effective cross-section. Avoided in modern deck construction.

How This Is Calculated

Minimum post size per IRC Table R507.7 and NDS column stability analysis. Slenderness ratio = (post height in inches) / (least cross-section dimension). Column stability factor Cp = ((1+FcE/Fc)/(2c)) - sqrt(((1+FcE/Fc)/(2c))² - (FcE/Fc)/c), where FcE = 0.822·Emin/(Le/d)², c = 0.8 for sawn lumber. Allowable load = Fc × Cp × cross-section area. Notching reduces effective width by 50%.

Source: Post sizing per IRC 2021 Table R507.7 (Deck Post Height and Load Area). Axial compression design per NDS 2024 Chapter 3 — column stability factor Cp accounts for unbraced length and slenderness ratio. Species reference values from NDS 2024 Supplement Table 4A.

6 min read

4x4 vs 4x6 vs 6x6: When Each Size Applies

The most common deck-building mistake is using a 4x4 post where a 6x6 is required. A 4x4 pressure-treated post looks sturdy when you hold it, but its structural limits are surprisingly low — especially when notched for a beam bearing.

A 4x4 post (3.5" x 3.5" actual) works for low-level decks under 4 feet tall with tributary areas under 48 square feet. That covers a small 8x12 deck where each post supports a quarter of the floor area. Beyond that, the slenderness ratio (height divided by width) climbs too fast. At 8 feet tall, a 4x4 has a slenderness ratio of 27.4 — approaching the zone where buckling governs over pure compression strength.

A 4x6 post (3.5" x 5.5" actual) adds 57% more cross-section than a 4x4 and handles loads up to about 72 square feet of tributary area at heights up to 8 feet. It is a good choice for mid-height decks (5-8 feet) with moderate loading. The wider dimension also provides better bearing surface for beam connections.

A 6x6 post (5.5" x 5.5" actual) is the workhorse for standard deck construction. It handles up to 144 square feet of tributary area and heights up to 14 feet. Most builders default to 6x6 for all deck posts because the cost difference per post ($15-$20 more than a 4x4 at 8 feet) is trivial compared to the structural margin it provides. The deck weight limit calculator determines the total load each post carries so you can size it correctly.

The Notching Problem

Notching a deck post to create a bearing ledge for the beam is the most structurally risky practice still used in residential deck building. When you cut a notch into a 4x4, you remove half the cross-section at the most critical point — the beam bearing location, where the full load transfers from beam to post. The remaining wood at the notch is only 1.75 inches wide, creating a stress concentration that can split the post along the grain.

The IRC now discourages post notching for exactly this reason. IRC R507.7 requires that notched posts be evaluated for the reduced cross-section, and many jurisdictions have banned notching of 4x4 deck posts entirely. A 6x6 post notched for a standard 2x beam still retains a 3.5-inch minimum section at the notch — the same as an unnotched 4x4 — which is why 6x6 is the practical minimum when beam-notching is planned.

The better approach is to use post-to-beam connectors (Simpson Strong-Tie PBS or similar hardware) that bolt the beam to the side of the post without removing any wood. These connectors maintain the full post cross-section, eliminate the splitting risk, and are code-accepted in all jurisdictions. They cost $8-$15 per connector — far less than the risk of a notched post failure.

The post size calculator above accounts for notching in its capacity calculation. If you select "notched," the effective width drops by 50%, which typically pushes the minimum post up by one size. This is the right approach for planning: if you must notch, size the post for the reduced section.

Maximum Post Load by Size, Height, and Species

The table below shows approximate maximum axial loads (lbs) for unnotched posts by size and height. Values are for No. 1/No. 2 grade, pressure-treated lumber. Actual capacities depend on grade, moisture conditions, and connection details.

Post Size 4 ft Height 6 ft Height 8 ft Height 10 ft Height 12 ft Height
4x4 SYP 17,200 13,800 10,400 7,600 5,500
4x6 SYP 23,400 20,200 17,100 14,000 11,200
6x6 SYP 38,900 35,600 32,200 28,800 25,400
4x4 DF 15,600 12,500 9,400 6,900 5,000
6x6 DF 35,300 32,300 29,200 26,100 23,000
4x4 SPF 11,900 9,600 7,200 5,300 3,800
6x6 SPF 27,200 24,800 22,500 20,100 17,700

Values calculated using NDS 2024 column stability formulas with Emin adjustment. The sharp drop in 4x4 capacity at taller heights shows why slenderness, not just compression strength, governs tall post selection.

For the footings beneath each post, the pier footing size calculator determines the concrete pad dimensions based on the post load and soil bearing capacity.

Installing Deck Posts Correctly

Proper post installation is as important as correct sizing. A correctly sized post installed poorly can fail just as readily as an undersized one.

  1. Set the footing first. The post bears on a concrete footing that extends below the frost line. Never set a wood post directly in the ground — even pressure-treated lumber rots at the soil contact point within 5-10 years. Use a post base connector (Simpson ABU or CB series) anchored to the footing with a J-bolt or epoxy anchor to hold the post above the concrete surface.

  2. Cut posts to exact height. Measure from the top of the footing to the underside of the beam for each post individually. Ground levels vary, and cutting all posts to the same length produces a sloped deck. Use a water level or laser level to mark the beam height, then measure down to each footing.

  3. Plumb each post in both directions. Use a 4-foot level on two adjacent faces. Brace the post temporarily with angled 2x4 supports nailed to stakes. Do not rely on the beam or framing to pull a leaning post plumb — the fasteners will carry shear load they were not designed for.

  4. Connect beam to post. Use approved post-to-beam hardware (post caps or through-bolts) rather than toenailing or notching. Through-bolts need two 1/2-inch bolts minimum. Post caps (Simpson BC series) sit on the post top and cradle the beam, transferring load cleanly.

  5. Add diagonal bracing if required. Posts taller than 8 feet in seismic zones or high-wind areas may need knee braces or cross-bracing. Check your local code — many jurisdictions require lateral bracing for any deck post over 6 feet, not just tall structures.

Lateral Forces and Bracing

Deck posts resist two types of force: axial compression (the weight pushing straight down) and lateral force (wind, occupant movement, and seismic action pushing sideways). The calculator above sizes for axial load, but lateral resistance also matters.

Wind load. Wind pushes against the deck railing, enclosed siding (on screened porches), and the underside of elevated decks. The taller the deck, the more wind force each post experiences. A 12-foot screened porch post in a 90 mph wind zone can see 300-500 lbs of lateral force — enough to demand cross-bracing or a moment connection at the base.

Occupant lateral force. People lean on railings, push against posts, and shift weight during gatherings. The IRC assumes 200 lbs concentrated at the top of any railing post. For the deck structure posts, lateral resistance comes from the rigidity of the beam-post-footing assembly.

Seismic force. In seismic design categories D through F, lateral bracing is required for elevated decks. Diagonal knee braces (typically 2x6 at 45 degrees) connecting the post to the beam provide the simplest solution. Each knee brace must be bolted at both ends — not nailed — with 1/2-inch bolts.

When to add bracing. If your deck is elevated more than 6 feet above grade, is in a high-wind zone (110+ mph), or has screened or enclosed walls, add diagonal bracing. Most decks under 6 feet with open railings do not require bracing, but check local amendments to the IRC — some jurisdictions add bracing requirements below the national threshold. The deck board calculator estimates the decking material once the structure is sized.

Worked Examples

Example 1

Scenario: A deck builder needs to size corner posts for a 16x20-foot deck at 8-foot height. Each corner post has a tributary area of 8x10 feet = 80 sq ft. Total load (live + dead) is 50 PSF plus 10 PSF for railing and snow, so 60 PSF x 80 sq ft = 4,800 lbs per post. Species is Southern Yellow Pine, posts are not notched.

Calculation: Per IRC Table R507.7, a 4x4 post (3.5"x3.5") is permitted for heights up to 8 feet with a maximum load area of 48 sq ft. At 80 sq ft tributary, the 4x4 fails. A 4x6 (3.5"x5.5") is permitted for heights up to 8 feet with load area up to 72 sq ft — still insufficient. A 6x6 (5.5"x5.5") is permitted for heights up to 14 feet with load area up to 144 sq ft. The 6x6 passes. Estimated cost: 6x6 SYP pressure-treated 8-footer runs $28-$38 at lumber yards (March 2026 US pricing).

What this means: Even at a modest 8-foot height, the large tributary area pushes the corner posts to 6x6. Interior posts with smaller tributary areas (typically half that of corners) may use 4x6, but consistency across the deck simplifies the build.

Takeaway: Most deck builders default to 6x6 posts for all positions to avoid mis-sizing corners. The cost difference between a 4x4 and 6x6 at 8 feet is roughly $15-$20 per post — insignificant versus the risk of an undersized post.

Example 2

Scenario: A tall screened porch requires 12-foot posts supporting a roof. Each post carries 3,500 lbs (light roof load, small tributary area of 50 sq ft). Species is Douglas Fir, posts are not notched.

Calculation: Per IRC Table R507.7, a 4x4 at 12 feet is not permitted regardless of load area (maximum height for 4x4 is 8 feet per most jurisdictions). A 4x6 is permitted to 8 feet with up to 72 sq ft. A 6x6 is permitted to 14 feet with up to 144 sq ft. The 6x6 passes. Slenderness ratio = 12 × 12 / 5.5 = 26.2 (below 50, acceptable). Estimated cost per post: $45-$60 for a 12-foot 6x6 DF (March 2026).

What this means: Height is the limiting factor here, not load. Even with a light 3,500-lb load, the 12-foot unbraced height eliminates 4x4 and 4x6 options. A 6x6 is the minimum for any post over 8 feet in most code interpretations.

Takeaway: When post height exceeds 8 feet, move directly to 6x6. Do not attempt to use a 4x4 or 4x6 regardless of how light the load seems — the slenderness ratio (height-to-width) governs at tall heights, not the axial load alone.

Frequently Asked Questions

Can I use a 4x4 post for an 8-foot-tall deck?

It depends on the tributary load area. IRC Table R507.7 permits 4x4 posts up to 8 feet tall only when the tributary load area is 48 square feet or less (roughly a 7x7 grid). For most standard-size decks, the tributary area per post exceeds 48 square feet at corners and edges, making a 4x4 insufficient. A 6x6 is the safer default for any deck at 8-foot height. The cost difference is about $15-$20 per post — negligible compared to the risk.

Why is notching a deck post considered bad practice?

Notching removes wood at the exact point where the full structural load transfers from beam to post. A standard notch in a 4x4 reduces the effective width to 1.75 inches — half the original section — creating a stress concentration that can split the post along the grain. The IRC now requires notched posts to be evaluated for the reduced section, and many jurisdictions ban notching of 4x4 posts entirely. Post-to-beam connectors (bolted hardware) maintain the full post section and are the recommended alternative.

How do I calculate the load on each deck post?

Multiply the tributary area by the total design load. Tributary area is the rectangle of deck floor that each post supports — for a corner post, it is typically half the beam span times half the joist span. Total design load includes live load (40 PSF for decks per IRC R301.5), dead load (10-15 PSF for the deck structure), and snow load if applicable. A corner post on a 16x20 deck with 8-foot beam spacing and 10-foot joist span supports 4x5 = 20 sq ft of tributary area at 55 PSF total = 1,100 lbs per post.

What wood species is best for deck posts?

Pressure-treated Southern Yellow Pine is the most common and cost-effective choice for deck posts. It offers high compression strength (Fc = 1,650 PSI for No. 1 grade), takes pressure treatment well, and is widely available. Douglas Fir-Larch has similar strength but is more common in western states. Western Red Cedar resists rot naturally but has lower compression strength, so it requires larger post sizes for the same load. SPF (Spruce-Pine-Fir) is budget-friendly but the weakest option — use it only for low-load, short-height applications.

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